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Bottle unscrambler

 

 

The bottle unscrambler is specially designed for bottled drink PET bottle for round bottle and square bottle, the complete bottle unscrambler system composes of a bulk hopper and elevator conveyor for the PET bottle, and a rotational bottle unscrambling mechanism which features of single moving part with a "POCKET AND CHUTE" technology for the bottle sorting and handling, the bulk hopping conveyor is equipped with photo-eye device to be synchronized with the rotational circular assembly of the bottle pocket and bottle chute under the PLC control system, so that the speed of the bottle feeding and speed of the bottle sliding into the bottle pocket and chute will be controlled fully automatically,  the sorted bottle will be gently handled out by the bottle star-gear and put into the air conveyor tunnel fully automatic way.



The numbers of the container sorting is determined by size of the item being sorted, shorter items utilize more chutes, thus the speed of the production increase due to the additional chutes, The number of chutes is proportional to the height, assuring maximum production rates for each item being sorted, while keeping rotational speeds low.



The bottle changeover requires simple and quick change of the change-parts and spare for the POCKET AND CHUTE system by a normal employee in about 20 minutes.

Features:
  • Flexible bottle size being sorted by changing the quick-change-parts.
  • Gentle handling and precise speed control without damaging the bottle, and equipped with bad bottle eliminating device during the bottle unscrambling process.
  • Reduced floor space usage by the large volume bottle bulk hopper and the bottle unscrambling rotational tank.
  • Reliable electrical control and speed drive system.
  • Quiet and safe opertaion with smooth bottle unscrambling process.
  • Fully stainless steel AISI304 construction material in accordance to NSF bottled drink equipment requirement and hygenic standard.
  • Easy installation and adjustment.
Parameters
  • Bottle sorting rate:
    8000-15000pcs/hr
  • Bottle size:
    350ml to 1500ml
  • Bottle shape:
    Round bottle
  • Bottle diameter:
    50-110mm
  • Bottle height:
    240-310mm
  • Operating pressure:
    0.3-0.5Mpa
  • Air consumption:
    1.2M3/min.
  • Power supply:
    AC380V 50Hz 3ph
  • Power consumption:
    3Kw
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